图书简介
This book covers petroleum refining and gas purification processes, including refinery configurations comprising of relevant units with special emphasis on processing of heavy crudes with high acid number. It includes a short review of distillation principles, distillation column auxiliaries, critical column pressure control strategies, critical issues of crude and vacuum distillation units particularly for heavy crude processing. Different corrosion mechanisms and their prevention with regards to heavy high TAN crude processing are also included. Fundamentals are explained with support of steady-state simulation and presented with simulation flowsheets and outputs, supported by examples of calculations and troubleshooting case studies.Features:• Deals with principles and practices in the hydrocarbon industry and petroleum refinery with emphasis on heavy crude processing• Focuses on operation and practices of the major process units with simulation examples and aimed at the professional engineer• Covers acid gas treatment in view of increased emphasis on carbon capture and storage, and introduction of residue gasification processes• Elucidates methodologies for safety relief load computation for distillation columns• Explains real-life problems in reboilers, column internals, column pressure controls and corrosion in crude, and vacuum distillation and secondary units with several case studiesThis book is aimed at professionals in petroleum engineering and graduate students in chemical engineering.
1.0 Overview of refining and distillation1.1Overview of refinery1.2Distillation – an overview 1.3Column pressure control strategies and reboilers 1.4Processing of heavy crudes 1.5Corrosion in crude- vacuum distillation units with heavy crudes1.6Processing of high TAN crudes1.7Processing of crude oils with high calcium1.8Case studies in distillation units
2.0Fluidized catalytic cracking unit (FCCU) 2.1Process description2.2Reactor regenerator heat balance2.3Combustion modes of regenerators2.4Definition of Delta coke 2.5Power recovery from regenerator flue gas2.6Operating variables2.7Fluidization and related equipment in FCCU2.8Physical properties of catalysts related to fluidization2.9Guidelines for design of cyclones2.10Problems related to cyclones2.11Riser separation system and positive / negative pressure cyclones2.12Estimation of transport disengaging height in regenerators2.13Design guidelines for cyclone dip legs2.14Design and operating guidelines for FCCU catalyst standpipes2.15Reactions in FCCU and catalysts features and additives 2.16Corrosion in FCCU its prevention and mitigation
3.0Delayed Coking unit (DCU)3.1Introduction3.2Process description 3.3Operating variables3.4Activities in decoking operation3.5Effect of feed stock on coking3.6Coker furnace and factor affecting fast furnace coking and decoking operation3.7Coke drum and drum deformities3.8Coke morphology and effect on operation3.9Safety in Coke storage and handling3.10Case studies
4.0Hydrotreaters and Hydrocrackers4.1Introduction of the process and basic functions4.2Catalysts and reasons fo
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